After intensive testing and experiments, this device is designed with advanced technology. Also go over some things th. Please familiarize yourself with the part operation before using it. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. The brand is unimportant. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Only use a 12V automotive (or equivalent) battery, in good condition. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Proof of purchase date and an explanation of the complaint must accompany the merchandise. A dead tree is not capable of withstanding that much weight and has weaker roots. BADLAND ZXR9000 OWNER'S MANUAL Pdf Download | ManualsLib Winch Motor: 2. They have made the installation relatively easy as compared to other competing models. You may need a plastic encasing to secure your circuit breaker from water and dust. Install the winch using hardware specified on the specification chart. Do not try to guide wire rope. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Im looking for a drum assembly for a Badland 2500 lb winch. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Badland Winch - ATV Parts And Bodies NO LOCKING MECHANISM. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Non-skid footwear is recommended. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Connect the wire rope for a double line system as shown in Figure J below. 1 BADLAND WINCHES 12,000 lb. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Badland winches are known for durability, fair price, and easy maintenance. Do not lean over or come in contact with battery while making connections. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Fairlead: 2. Copyright 2017 by Harbor Freight Tools. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Save $250.00 by shopping at Harbor Freight. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. There are two black wires and two red wires that come out of the winch. Will the new electronics parts that are available work on this winch? I have a 2000 winch and use it to load my golf cart on the trailer. Keep children and bystanders away while operating. Where can I order\purchase these items? Winch Central is reader-supported. All rights reserved. It is affordable yet features extreme power and efficient, advanced design. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. For a hawse fairlead, the angle should be as close to straight as possible. These cable ropes are specially built by coiling together metal wires that form a helix. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Let's discuss some setbacks of this unit. Always examine the working conditions of your winch before using it on the trail. Otherwise, wire rope may bind during operation. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Could you tell me where to locate info for this part and price. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . The winch still runs. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. With every winching circumstance, theres a risk of potential injury. Tap solenoid to loosen contacts. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? tension before use. Loose or corroded battery cable connections. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Always take extra caution when installing any parts. I have an old Badland ATV/UTV 3000 lb winch. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Always wear good heavy-duty leather gloves when working the winch. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Some customers report that this product overheats. Apply 12 volts to coil terminals directly. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Badland has invested a lot of thought into manufacturing this product. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. If you are looking at how to wire a badland ZXR 9000 winch? I cant find anyone that has them, can anyone help, thanks. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. do NOT contact me with unsolicited services or offers Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. The wireless remote controller box will act as a receiver for the wireless remote. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Badland Winch Review | Buying Guide 2023 - Overlandsite Correct any such issue before use. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Click the green button to print the entire article.To print the original version of the document - click the blue one. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. This is a clearance item. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Move Clutch Handle to the Released position. It comes with a clevis hook. I haven't been planning on getting a winch in the near future, but the price is intriguing. It halves the load on the winch through pulley action. Recoil the wire rope back into the winch under at least 500 lb. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. (Wire rope enters/exits at the bottom.). But this is a constant danger for all off-road drivers out there. It is used to alert you to potential personal injury hazards. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. The book said relay. Any uncovered wires may be the cause of a short circuit. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Wear restrictive hair covering to contain long hair. It has a powder coated finish in a semi-gloss black color. , connect the remote control box to the solenoid box. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Use supplied power cords/wire rope or cables listed in manual only. The wire rope must be properly coiled under tension to be able to support a load without damage. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. The original was a Warn 2000, but was completely gutless. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Do not place finger(s) through hook. Attach the Circuit Breaker to the Positive Terminal on the battery. The wireless remote controller will act as a receiver to operate the wireless remote. Im looking for a drum assembly for a Badland 2500 lb winch. Keep clear. They are very popular and have been a default for 44 vehicles. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving Download Badland ZXR 12000 Truck/SUV Winch Manual. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Required fields are marked *. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Allow to drain and dry. Like everything HF it's a really mixed bag with their winches. Frequency (hz)315 Mhz. No warranty. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Universal Badland winch wired remote control supporting all the models. Im looking for a replacement tension plate for my 2500# badlands winch. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. If voltage is present, replace motor. 2500 lb or 3500 lb? Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Save my name, email, and website in this browser for the next time I comment. Has anyone else been successful in finding replacement parts ? I need cable information to replace csble . Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Harbor Freight replaced it no problem. The same thing happened to my replacement winch. It is permanently damaged and must not be used. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. All connections must be tight and clean. Tighten all power cable hardware to 20 in. To use the wired remote control, attach the We hope these videos help inform your tool-buying decisions. Repair or replace solenoid. It also comes with an adapter plate that anchors the winch to the trailer ball. Remote Control: 4. 2. Lift the Socket Cover exposing the electrical switch connector. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Amazon.com: 12,000 Lbs Winch Parts Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. , connect the remote control receiver to the solenoid box. This helix gives rise to the composite rope. Run winch with vehicle motor running. It stops the cable from rolling back to prevent accidents and injuries. The blue indicator light in the remote indicates the remote is ready to use. Prevent entanglement. remote control cable directly to the remote socket on the solenoid box. Badland APEX 12000 Winch Installation & Instructions Manual: Download. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. It offers safer off-roading, fun, and endurance in the toughest conditions. Procedures not specifically explained in this manual must be performed only by a qualified technician. One safety feature in this machine includes the automatic load brake. Later tighten them with the help of a drill. A moment of inattention while operating winches may result in serious personal injury. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Maintain labels and nameplates on the winch. Check for voltage at armature port with Switch pressed. if abnormal noise or vibration occurs, have the problem corrected before further use. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. The relay clicks when the out switch is Activated. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Most of the Badland winches carry the same ideal wiring pattern. Mounting Plate: 3. One possible reason for this could be the exceptional amount of weight the device has to carry. You could lock it up to keep everything secure and cut a hole to run winch line out. People with pacemakers should consult their physician(s) before use. If unreadable or missing, contact Harbor Freight Tools for a replacement. Please read our review on this wired remote switch. I would like to get this other one working and install it on my trailer . Under 12000 lbs, it is understandable why the winch is slower than expected. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Disconnect power to winch and allow it to cool completely before service. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. If problem persists, a qualified technician needs to check and repair. Just have to look up or call customer service. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Keep clear of fairlead when operating. Drum: 6. Run in short bursts without load until completely dry. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Keep this manual and the receipt in a safe and dry place for future reference. Attach the red Battery Cable to the Circuit Breaker. The listed breaking point is 4600 lbs. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Now that youve installed your winch, the next step is to wire it. Winch, Badland ZXR 12000 lb. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Save This Manual If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. The rocker switch IN and OUT helps to engage to operate the winch. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Do you know where I can purchase one? RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Hawse fairleads are used in conjunction with a synthetic winch line. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Keeping a constant focus is more critical. They are perfect Badland 2500 winch parts. The company focuses on the customer experience that this product provides. Warn winch vs. Badlands winch (Harbor Freight) | race-deZert I had the same problem with 12000lb. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Oversized item: cannot be shipped to Alaska or Hawaii. This does not influence the price or reviews. Due to continuing improvements, actual product may differ slightly from the product described herein. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Different features have been incorporated in it, which were previously not available in any model. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Keep wire rope straight to avoid kinking the wire rope. Use as intended only. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. The sharp borders help the cable from getting damaged. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. But it is super strong. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Press the remote ON switch until the blue light blinks. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. This can cause damage to the object being pulled, and kink or fray the wire rope. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. However, with this unit's built-in safety features, it's a lot easier. Has anyone else been successful in finding replacement parts ? It's simple: Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Handlebar switch would be helpful in case of failure with wireless remote control. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Broken strands of wire rope will be sharp. Badland Winch Parts List: 1. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch.